The challenge: Unreliable supply of hydraulic cylinders
In the dynamic world of manufacturing and the supply industry, a reliable supply of critical components such as hydraulic cylinders is essential. A medium-sized supplier that produces machines and systems for demanding industries was faced with an urgent question: will the supply of hydraulic cylinders be secure in the future? Global supply chain disruptions, rising demand and dependence on individual suppliers had jeopardized the security of supply massively jeopardized. Every interruption threatened production downtime, high costs and risks for compliance with standards such as the EU Machinery Directive or DIN EN ISO 4413, which stipulate buckling safety, dimensioning and ease of maintenance.
The pressure was high: downtimes could not only cost sales, but also affect the safety of the machines - from mechanical hazards to malfunctions in the power supply.
Our structured approach: From analysis to seamless changeover
As a reliable partner, we have developed a systematic approach that was designed for precision, expertise and zero production interruptions. Here are the key steps:
- Inventory of all relevant cylindersWe took a detailed inventory of every hydraulic cylinder in use - from technical specifications and dimensions to compliance with standards. This created transparency regarding compatibility and potential weak points.
- Technical matching of compatible and partially improved variantsTaking into account the highest standards such as high static load capacity, precision and durability, we developed perfectly fitting alternatives. Improved variants even offered added value, e.g. better resistance to shocks, vibrations and thermal expansion - all in accordance with DIN EN ISO 4413.
- Orderly changeover without interrupting productionWith a detailed schedule and on-site support, we gradually converted the new cylinders. The energy supply was safely isolated and all measures followed the "five-finger rule" of fluid technology for maximum safety.
This approach made use of our engineering expertise, which goes beyond pure cylinder production - similar to comprehensive system solutions with a high vertical range of manufacture from 16 mm to 500 mm piston diameter.
The results: More safety, speed and efficiency
The changeover paid off immediately. The supplier achieved measurable improvements:
- Increased security of supplyNo more dependence on uncertain sources - instead a stable partner with a guarantee of compliance and long-term availability.
- Faster response times and clear contact personsA dedicated team ensures rapid support and maintenance, including on-site commissioning.
- Reduced downtime risks and better maintainabilityEasier access to fixings, damping devices and replacements - perfectly aligned with safety standards, minimizing downtime and maximizing service life.
Overall, the risk profile was noticeably reduced, while machine safety was strengthened through compliant designs such as buckling safety and compressive strength.
Conclusion and next steps: Secure your supply chain now
This case study proves it: With a strong cylinder partner you can minimize supply risks in a targeted manner - without compromising on quality or production. Are you facing similar challenges? Get in touch with us. We will support you with analysis, planning and implementation - for your security of supply and more.
